JSG Industrial Systems is enhancing fuel safety through the distribution of FloMAX International’s fluid transfer system components.
JSG Industrial Systems has been a leading distributor of solutions that increase asset lifespan and reduce operational risks for more than five decades.
The backbone of JSG’s portfolio is the strong relationships it shares with its premium suppliers, and FloMAX International is among those partners.
Driven by quality, innovation and value, the US-based FloMAX manufactures industrial fluid transfer system components such as fuel nozzles and fuel receivers, both of which play a pivotal role in efficiently delivering and transferring fuel to industrial machinery.
FloMAX fuel nozzles
Fuel nozzles control the flow, atomisation and mixture of fuel with air.
FloMAX’s nozzles provide users with a leak-free process to transfer large fuel volumes at high flow rates. They are available in multiple designs and configurations to accommodate different types of fuelling systems and equipment across a range of industries, including mining.
“The FloMAX fuel nozzles include a flow control mechanism, allowing operators to adjust the speed of fuel delivery,” JSG said.
“This control helps prevent splashing and overflowing, especially in smaller or irregularly shaped tanks.”
FloMAX’s FNBL nozzle offers durability and reliability within harsh environmental conditions due to its all-metal construction and stainless-steel nose.
Known as one of the smallest and lightest such diesel units at just 2.7kg, the FNBL nozzle holds a minimum flow rate of 151L per minute and maximum flow rate of 682L per minute.
The FNBL’s pullback assembly can be removed without tools, ensuring ease of use and cleaning by allowing the nozzle to be maintained and repaired while on site.
“No-spill nozzles are easier to handle and operate,” JSG said. “FloMAX nozzles feature comfortable grips and user-friendly mechanisms that reduce the likelihood of accidental spills caused by operator fatigue or handling errors.”
The FloMAX FN600 nozzle holds the same flow rate and weight as the FNBL; however, the FN600 works best in maintenance facilities and less demanding environments, as it securely latches with a ‘snap’ sound when properly connected to a receiver.
“FloMAX fuel nozzles feature an automatic shut-off mechanism that activates once the fuel reaches the tip of the nozzle or when the tank is full, preventing overfilling and subsequent spills,” JSG said.
“The design includes a sealing mechanism that closes immediately after fuelling, minimising the risk of drips when the nozzle is removed from a tank.”
According to JSG, a Caterpillar 797B truck with a 6814L tank can be filled in just 13 minutes at 500L per minute by using FloMAX nozzles, saving 21 minutes per fill.
“This speed not only enhances operational time but addresses additional concerns such as safety, environmental protection and fuel-theft prevention,” JSG said.
Every FloMAX fuel nozzle connects to all standard fuel receivers and undergoes a 11,360L test before its shipped to ensure functionality and leakage prevention.
“These nozzles are compatible with various sizes of fuel tanks, which translates to efficient fuelling and spill-prevention across diverse applications,” JSG said.
“With an ergonomic design and comfortable grip, the user-friendly nozzles reduce the likelihood of accidental spills caused by operator fatigue or handling errors. And, critically, the nozzles are built to handle the harsh conditions of the mining industry, maintaining their effectiveness over time.”
FloMAX fuel receivers
Fuel receivers facilitate a secure connection and flow between fuel lines. Every FloMAX fuel receiver has been designed with a patented enclosed poppet stem spring that provides a smooth fuel flow path, extending the life of the receiver and nozzle.
The spring is enclosed inside the poppet so the spring is removed from the flow path, increasing fuel flow and reducing back pressure and vibration.
FloMAX has a range of standard diesel fuel receivers and removable sleeve diesel fuel receivers.
The FR-RS removable sleeve fuel receiver comprises an aircraft-grade anodised aluminium body with a removable stainless steel wear sleeve. Its patented design allows the fuel receiver wear surfaces to be replaced without removing the fuel receiver from the tank.
FloMAX also offers anti-theft fuel receivers for maximum flow with minimum back pressure.
Their removable sleeve disconnects separately from the entire receiver, providing maintenance cost savings and enhanced security.
FloMAX non-pressure fuelling systems
Relatively new to the FloMAX range, top fill units are an all-in-one non-pressure fuelling system designed to eliminate the need to pressurise fuel tanks or use splash filling techniques.
Since the flow of the non-pressure fuelling system is gravity-driven and typically slower, operators will have more time to stop the flow before overfilling takes place. This is especially beneficial when filling smaller tanks, as precision is necessary.
“This typically results in a more controlled and slower flow rate, reducing the likelihood of splashing or overfilling that can occur with high-pressure systems,” JSG said.
“The absence of pressurised pumps and complex mechanical parts means there are fewer components that can fail or malfunction, which is a common cause of spills in pressurised systems.
“They can also be more cost-effective to install and maintain, as they don’t require expensive pumps and control systems. This can make them a practical choice for smaller operations or in remote locations.”
Equipped with a minimum flow rate of 19L per minute and maximum flow rate of 265L per minute, the unit’s compact design allows filling and venting from a single tank opening.
FloMAX nozzles, receivers and non-pressure fuelling systems make JSG a go-to distributor of components designed to ensure fuel is delivered in the safest way possible.
This feature also appears in the July-August issue of Safe to Work.